The Turn Of The Century
Electrotherapy Museum
http://www.electrotherapymuseum.com
(C) Jeff Behary 2006
The Behary Adjustable High Voltage Condenser
How do you tune a Tesla Coil perfectly? The normal answer is to adjust a tap on the primary coil to find resonance. While this may work, it is given way to mechanical tolerances and difficulties. With the development of Pancake and other varieties of coils in which both primary and secondary coils are impregnated in an insulating compound, it is not possible to use this method. |
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Further, it becomes necessary to readjust the coil when: | Top-load capacities of the coil are changed or variable (ie, person standing on top of coil) |
The type of electrical discharge produced needs to be varied | |
The tank circuit is modified or adjusted | |
etc. | |
In the construction of
capacitors, alternating plates of metal are insulated from each other using
a dielectric material. Normally this is done to suit various generic commercial values such as .010, .020, .150 mfd, etc. If by chance you need .170 mfd, or .171 mfd, you may need to buy several capacitors. Commercial Tesla Coil capacitors can easily cost upwards of $500 each, making it quite expensive! For studying Pancake Coils, which require larger capacities than helix coils, the cost can easily double or triple...costing thousands of dollars.... Using overhead transparencies (acetate sheets) and aluminum foil, I found a way to make an inexpensive capacitor that suits most every need for the Tesla Coil builder. A simple two plate capacitor made with 8.5 x 11 acetate as the dielectric (2-4 sheets, depending on the thickness) measures .001 mfd...making the mathematics behind the construction of any cap relatively simple! The idea involves transferring the principle of binary numbers to the plates of capacitors. I made several stacked capacitors that could be placed in parallel with knife switches. The values measured .001 mfd, .002 mfd, .004 mfd, .008 mfd, .016 mfd, .032 mfd, .064 mfd, .128 mfd, .256 mfd, and .512 mfd. This large cap (approximately 12" square) could now become any value from .001 mfd to 1.023 mfd in .001 mfd increments! For example: Imagine any binary number, and replace the 0's and 1's with on and off positions of a knife switch: |
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.001 mfd = 0000000001 |
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In practice, an 8 section capacitor with the values from .001 to .255 mfd is most suitable for Tesla Coil builders. |
A 2KW prototype Universal Tesla Coil Power Supply!
(The large switches on top are for consecutive adding of binary
numbers...They're rated for 50kV)
Left: An early binary capacitor rated for 30kV and 2KW.
Right: A simple .032 mfd section, rated for 20kV. It is sandwiched
between 3/8" thick 12" x 12" Polycarbonate Sheets.
Behary Tesla Coil Tuner: Left: 3" dia. x 1" tall Pancake Coil to be tuned.
Right: Adjustable Capacitor .001 - .255 mfd in .001 mfd increments.
Top: 1900s style Tesla Oscillator Circuit. Consumes 30 watts on low
power, 100 watts on high power.
Resonance was found approaching .06 mfd...
At .067 mfd, the 3" Pancake Coil was yielding 4"+ sparks at 100 watts.
When powered by a 1/4 KW 2000V transformer/spark gap circuit using a .067 mfd
condenser, the coil produced a 5" hot spark.
A
Complete Condenser outside the box - 20kV, .001 - .255 mfd in .001 mfd increments
First section of condenser. In this example, the two aluminum plates
measure .001 mfd. The dielectric is acetate.
A view of the 5th section, measuring .016 mfd.
A closeup view of this section. Note the alternating sheets of aluminum
and acetate.